1.
Rau cov tswv ntawm cov khoom siv hlau rov ua dua tshiab, ua ntej- kev txheeb xyuas feem ntau yog saib tsis tau raws li cov kauj ruam tseem ceeb, tab sis nws yog tus nqi tshaj plaws - txoj hauv kev zoo los txuas ntxiv cov cuab yeej siv lub neej thiab nce cov nyiaj tau los. Tom qab ntawm -kev tshuaj xyuas qhov chaw thiab sau cov ntaub ntawv los ntawm 200+ cov chaw rov ua dua tshiab thoob plaws Asia thiab Tuam Tshoj, peb tau pom tias 85% ntawm cov hniav hnav ntxov ntxov, 70% ntawm cov tshuab tsis tu ncua, thiab 15-20% ntawm cov hlau rov qab poob qis ncaj qha los ntawm tsis yog - qauv hauv ntej- xaus Ntau tus neeg ua haujlwm tshiab maj nrawm rau cov khoom siv raw yam tsis muaj kev txheeb xyuas kom zoo, tsuas yog siv nyiaj ntau dua rau kev saib xyuas thiab raug kev txom nyem los ntawm kev txo cov khoom purity tom qab.
2. Core Pre-Sorting Principles (Proven by On-Site Data)
Kev siv tau ua ntej- kev txheeb xyuas ua raws peb yam tsis yog- cov ntsiab lus sib tham, uas yog lub hauv paus ntawm kev ua haujlwm ruaj khov:
Impurity Tshem Tawm Ua Ntej: Ua ntej tshem tawm cov tawv tawv, tsis yog -shreddable thiab phom sij kom tsis txhob muaj kev puas tsuaj rau cov khoom siv tseem ceeb. Cov kauj ruam no tuaj yeem txo cov nqi kho khoom siv los ntawm 25-30% txhua xyoo.
Material Classification los ntawm Hom: Muab cov khoom sib txawv rau hauv ib pawg (piv txwv li, tooj liab-cov kabmob, hlau-cov kabmob, yas- sib tov) kom phim cov khoom siv tom ntej, xyuas kom txhua lub tshuab ua haujlwm ntawm nws lub peev xwm zoo thiab tsis txhob hla - paug.
Loj & Volume Control: Sib cais cov ntaub ntawv loj tshaj qhov pub qhib ntawm shredders lossis granulators, tiv thaiv jams thiab ua tsis tiav uas txo cov kev ua haujlwm rov qab.
3. Cov ncauj lus kom ntxaws ua ntej-Sorting Standards for Common Scrap Materials
Hauv qab no yog cov kev cai txheeb cais tshwj xeeb rau feem ntau cov khoom siv hlau ua tiav, nrog cov ntaub ntawv qhia meej txog qhov cuam tshuam ntawm kev ua raws li qhov tsis ua raws li - kev txheeb xyuas raws:
3.1 Khib Hlau & Cables
Cov khoom khib nyiab (cov xov hlau sib xyaw, cov xov hlau nyias, cov kab tuab tuab, cov khoom siv hauv tsheb) yog cov khoom siv ntau tshaj plaws rau kev ua tooj liab granulator. Kev txheeb xyuas ncaj qha cuam tshuam rau tooj liab purity thiab granulator hniav lub neej.
Txheej txheem sorting: - Tshem tag nrho cov hlau fasteners (cov rau tes, bolts, steel clips) thiab yas ties; cov impurities nyuaj no tuaj yeem nti granulator hniav, nrog rau ntawm - cov ntaub ntawv qhia tau hais tias tsis tshem cov fasteners shorten hniav sharpening cycles los ntawm 40% . - cais roj hmab-coated nyob ntawm PVC-coated nyob ntawm tej; roj hmab muaj elasticity ntau dua, thiab sib tov lawv tuaj yeem ua rau tsis sib xws, ua rau 3-5% qis dua tooj liab rov qab tus nqi. - Txiav cov xov hlau mus rau qhov ntev tsawg dua los yog sib npaug li 50cm yog tias lawv tshaj qhov granulator pub qhib, tsis txhob pub cov blockages uas ua rau 1-2 teev ntawm downtime ib qho tshwm sim.
Ntsuas qhov cuam tshuam: Ua raws li kev txheeb xyuas ua rau nce tooj liab granule purity los ntawm 97% mus rau ntau dua los yog sib npaug rau 99.2%, thiab txuas cov hniav kev pab cuam lub neej los ntawm 35% piv rau cov ntaub ntawv tsis txheeb.
Qhov no yog tooj liab hlau crushing thiab recycling tshuab tsim los ntawm RJ Machinery; nws boasts tus nqi rov qab tooj liab mus txog ze li ntawm 99.8%, txhawb nqa koj cov txiaj ntsig rov ua dua tshiab.
E-G10-S Copper Cable Recycling Machine yog ib txoj kab ntau lawm uas ua cov khoom seem rau hauv cov tooj liab pellets thiab yas pellets rau kev rov ua dua tshiab. Cov cuab yeej siv no suav nrog qhov qhuav - hom tooj liab hlau pelletizer lub ntsiab chav tsev (suav nrog lub crusher, huab cua classifier, thiab plua plav collector), pem hauv ntej -paj tooj liab vibrating npo, rear-discharge yas vibrating screen, thiab ib tug circulating dej txias system.
|
Qauv |
E-G10-S |
| Hlau Ntau | 0.1 ~ 30 hli |
| Hwj chim | 24 kWm |
| Tso zis | 100KG / H |
| Net nyhav | 1600 KG |
| Tshuab Dimensions | 2600 * 1600 * 2000 hli |
.
3.2 Khib Motors & Stators
Khib nyiab motors (industrial motors, twj tso kua mis motors, automotive motors) yuav tsum tau tsom sorting los tiv thaiv stator recycling tshuab thiab maximize tooj liab extraction.
Txheej txheem sorting: - Tshem tawm lub cev muaj zog (cam khwb cia hlau, txhuas) thiab txuas cov kiv cua ua ntej; cov khoom hlau no tau ua tiav nyias ntawm cov shredders, thaum stators raug xa mus rau cov tshuab dismantling tshwj xeeb. Kev sib xyaw casings rau hauv stator ua tuaj yeem ua rau lub tshuab dismantling txiav cov hniav, nrog rau kev kho tus nqi nruab nrab ntawm $ 800– $ 1,200 ib qhov xwm txheej . - Sib cais stator los ntawm txoj kab uas hla (80–200mm, 200–300mm) kom phim lub tshuab stator adjustable clamping range; mismatched sizing txo qhov kev tshem tawm ntawm 20% thiab ua rau muaj kev pheej hmoo ntawm tooj liab tawg thaum lub sij hawm rho tawm . - Tshem tawm cov roj lossis roj los ntawm lub cev muaj zog; roj tuaj yeem ua rau cov hlau tsis huv thiab txo cov purity ntawm cov tooj liab rov qab los ntawm 1-2%.
Ntsuas qhov cuam tshuam: Kev txheeb xyuas kom zoo boosts stator dismantling efficiency los ntawm 25% thiab nce tooj liab rov qab los ntawm 96% mus rau ntau dua los yog sib npaug rau 98.5%.
E-MR-XS Hydraulic Motor Recycling Tshuab tsim thiab muag los ntawm RJ Equipment yog cov cuab yeej tshwj xeeb tsim los txiav cov tshuab loj loj. Cov cuab yeej no haum rau ntau hom lub cev muaj zog thiab tsim nyog rau ob qho tib si me thiab hnyav- lub cev muaj zog.
| Qauv | E-MR-XS |
| Stators txheej txheem Range | 0-50 CM |
| Hwj chim | 5,5 kwv |
| Cov txheej txheem muaj peev xwm | 0.8 ~ 1.6tons / h |
| Qhov hnyav | 6 90Kg |
| Kev ntsuas | 180 * 130 * 110 hli |
| Cov vaj huam sib luag ua haujlwm | 4 panels |
| No.1 vaj huam sib luag thiab ntau yam | Lub 8-teenth Claw - Max mus txog 120mm |
| No.2 vaj huam sib luag thiab ntau yam | Lub 16-teenth Claw - Max mus txog 135mm |
| No.3 vaj huam sib luag thiab ntau yam | Lub cutter - Max mus txog 90mm |
| No.4 vaj huam sib luag thiab ntau yam | Clamp - Max mus txog 500mm |
| Qhov hluav taws xob | 380v 50hz 3 theem / Customized voltage 220v 110v 400v |
3.3 Lub Teeb Khaub Ncaws Hlau & Sib Nqus Cov Khaub Ncaws
Lub teeb seem hlau (cov ntawv hlau, nyias steel tuav, seem hlau) thiab cov khoom sib xyaw ua ke yog ua tiav los ntawm shredders thiab balers. Kev txheeb xyuas ntawm no yog qhov tseem ceeb kom tsis txhob shredder overload thiab hnav ntxov ntxov.
Txheej txheem sorting: - Remove all thick steel plates (thickness >5cm), cov khoom steel hlau, thiab cov thawv ntim khoom (cov roj thooj av, cov kaus poom xim); cov ntaub ntawv no yog qhov ua rau sab saum toj ntawm shredder hniav chipping thiab jamming. Ntawm - cov ntaub ntawv hauv chaw qhia tau hais tias tshem tawm cov khoom no txo cov khoom tawg ntawm 3-5 zaug hauv ib hnub mus rau 1-2 zaug hauv ib lub lis piam. - cais cov yas, ntoo, thiab lwm yam tsis yog- hlau impurities los ntawm cov hlau seem; tsis yog- cov ntaub ntawv hlau nce shredder load, txo cov kev ceev ntawm 15%, thiab paug cov hlau bales, txo lawv cov nqi muag los ntawm 5–8%. - Tshem tawm cov khoom loj, loj (xws li, cov rooj tog zaum, cov khoom siv loj loj) uas tshaj lub shredder qhov qhib pub; cov no yuav tsum tau ua ntej- txiav kom loj (tsawg dua lossis sib npaug li 80cm) kom tsis txhob thaiv cov khoom noj khoom haus.
Ntsuas qhov cuam tshuam: Raws li kev txheeb cais txo cov shredder hniav hnav los ntawm 30% thiab nce qhov ceev ntawm cov hlau zaum kawg los ntawm 12-15%, ncaj qha txhim kho tus nqi muag ntawm cov khoom seem.
Ob yam khoom tsim los ntawm RJ Machinery-crushers thiab hlau balers- yog saum-tier hauv lawv pawg. Lawv muaj rau koj siv.
|
Qauv |
E-CR800 |
|
Pub qhov loj |
1600 * 1600 hli |
|
Crusher loj |
800 x 800 mm |
|
Hwj chim |
22kw * 22kw |
|
Cov txheej txheem muaj peev xwm |
800-1200kg / h |
|
Rotary ceev |
18 ~ 25r / min |
|
Qhov hnyav |
4000 KG |
|
Kev ntsuas |
2.7*0.9*2M |
| Qauv | E-HS-1350 |
| Nominal Siab | 1350 kN ib |
| Hopper Dimensions | 1400 hli × 800 hli × 700 hli |
| Standard Baling Dimensions | 300 hli × 300 hli |
| Bale Ceev | Ntau dua lossis sib npaug li 1950 kg / m³ |
| Muaj Peev Xwm Ntau Lawm | 15-25 tons / 8 teev |
| Lub cev muaj zog | 18.5 kW tsi |
| Roj Pump | YCY-80 Pump |
| Txoj Kev Tshem Tawm / Kev Ua Haujlwm Bale | Tig-over/Manual |
4. Nyob rau -Site Sorting Operation Guide (Practical for Workers)
Txhawm rau kom ntseeg tau tias cov qauv kev sib cais tau ua raws li qhov tsis tu ncua, ua raws li cov qauv yooj yim, tus neeg ua haujlwm -cov kauj ruam ua phooj ywg ntawm -site:
Xaiv qhov chaw sorting: Teem lub 6-8 meter sorting conveyor nrog 2-3 tus neeg ua haujlwm chaw nres tsheb, ua ke nrog cov hlau nplaum sib nqus cais (3000 Gauss) kom tshem tawm cov hlau impurities. Qhov kev teeb tsa no txo cov sij hawm txheeb xyuas phau ntawv los ntawm 40% piv rau phau ntawv -tsuas yog txheeb.
Clear Labeling & Binning: Muab cov ntawv cim tseg kom meej meej rau cov khoom sib txawv (tooj liab-cov khoom khib nyiab, hlau seem, yas, phom sij tsis zoo) kom tsis txhob hla - paug. Qhia cov neeg ua haujlwm kom muab txhua yam khoom tso rau hauv qhov tseeb tam sim ntawd.
Kev tshuaj xyuas tsis tu ncua & Kev cob qhia: Ua 10-feeb cov lus qhia txhua hnub los txhawb kev txheeb xyuas cov qauv, thiab tshuaj xyuas cov ntaub ntawv txheeb xyuas txhua teev. Muab kev txhawb nqa me me rau kev ua raws li kev ua raws li tib neeg kev ua yuam kev, uas suav txog 60% ntawm cov teeb meem txheeb xyuas.
5. Tus nqi-Kev Tshawb Fawb Txog Kev Tshawb Fawb Txog Tus Qauv Ua Ntej-Sorting
Ntau tus tswv cog txhawj xeeb tias ua ntej- kev txheeb xyuas ntxiv cov nqi ua haujlwm, tab sis lub sij hawm ntev - txuag nyiaj thiab cov txiaj ntsig tau ntau dua qhov kev nqis peev me me. Cov lus hauv qab no qhia txog tus nqi uas tau lees paub- cov ntaub ntawv tau txais txiaj ntsig rau qhov nruab nrab- cov khoom siv rov ua dua tshiab (30-50 tons hauv ib hnub):
|
Metric |
Tsis muaj Standard sorting |
Nrog Standard sorting |
Qhov txawv |
|---|---|---|---|
|
Cov Khoom Siv Kho Mob Txhua hli |
$1,800–$2,200 |
$1,200–$1,500 |
↓ 30–35% |
|
Lub hli Downtime los ntawm Jams/Faults |
12-15 hnub |
4-6 teev |
↓ 60–65% |
|
Hlau rov qab tus nqi |
82–85% |
90–93% |
↑ 8–10% |
|
Cov nyiaj tau los txhua xyoo los ntawm Kev Txhim Kho Rov Qab |
- |
$15,000–$22,000 |
↑ Tau Txais Qhov Tseem Ceeb |
6. Cov lus xaus
Ua ntej- kev txheeb xyuas yog qhov tsis zoo ntawm cov khoom siv hlau rov ua haujlwm zoo. Nws yuav tsum tsis muaj cov cuab yeej kim, tsuas yog ua raws li qhov yooj yim, cov ntaub ntawv - cov qauv txhawb nqa. Los ntawm kev tshem tawm cov khoom tsis zoo, faib cov ntaub ntawv kom raug, thiab tswj kev noj zaub mov loj, cov tswv cog tuaj yeem txo cov khoom siv hnyav, txo lub sijhawm poob qis, thiab txhawb cov hlau rov qab los ntawm cov hlau-txhua yam uas txhais tau tias muaj txiaj ntsig ntau dua thiab qis dua - cov nqi khiav lag luam.
Rau cov nroj tsuag rov ua dua tshiab tab tom nrhiav kom ua kom zoo dua lawv cov haujlwm, ua raws li cov qauv ua ntej - txheeb cais yog thawj kauj ruam yooj yim thiab cuam tshuam tshaj plaws. Nws tshem tawm cov nqi zais ntawm qhov tsis yog - ua raws li kev ua raws thiab nteg lub hauv paus ruaj khov rau kev tsim khoom kom muaj txiaj ntsig zoo.
Yog tias koj muaj lus nug, xws li "Kuv yuav xaiv cov khoom siv li cas rau kuv cov khoom siv rov ua dua tshiab, thiab kuv yuav xaiv tus qauv twg?", "Nws siv sijhawm ntev npaum li cas los kho lub tshuab?", lossis "Puas yog cov txheej txheem tshem tawm kev lis kev cai nyuaj?", thov koj xav tiv tauj peb. Peb yuav pom zoo cov qauv tsim nyog tshaj plaws raws li koj qhov kev xav tau ntawm kev lag luam tshwj xeeb, qhov loj me, thiab nyiaj txiag, thiab muab ib qho - ntawm -ib qho kev daws teeb meem los pab koj "tig khib nyiab rau hauv cov khoom muaj nqis" thiab yooj yim tsim cov txiaj ntsig!
Cov ntaub ntawv tiv tauj
Hu rau lub npe: Jonathan Lee
Email: sales01@rjrecyclingequipment.com
Xov tooj: +86 183 9200 1872
Whatsapp: +86 183 9200 1872